Welding new patch panels
Posted: Wed Oct 17, 2007 9:52 pm
Hello All,
I've spent a good deal of the summer/Fall repairing the body on my Super 56R. Front fenders both needed rebuilt under the headlights. Almost nothing was left there due to complete rustout. This front end had it bad(Pennsylvania car) I bought a near perfect splashpan 15 years ago and finally put it on plus good radiator support inner skirts that also were non-existant.
Front of rockers and inside corners of front floor had to have all new metal welded in. Salt and windshield leakeage were culprits here.
The trunk area has been most challenging. The wheelwells have a 1 1/2 split along the seam from rust. Most all is welded,but very difficult from the top towards the inside. By the way I am using a borrowed Century model wire feed welder. This is not a MIG(metal inert gas) because it is not gas set-up,just flux core wire. Flux core welding produces alot of smoke and splatter that gas does not.
The rear body supports in the back of trunk were gone also. All new now,but you have to cut out more than you think to find good metal to fabricate to.
This is the only 2dr ht I have and I've had it since 1991. It's being worth the extra effort so far. I've also installed a six way seat option and have a Wonderbar radio for it. That will be the winter project . I'm not doing much in the garage when zero weather comes.
All for now.........Lee
I've spent a good deal of the summer/Fall repairing the body on my Super 56R. Front fenders both needed rebuilt under the headlights. Almost nothing was left there due to complete rustout. This front end had it bad(Pennsylvania car) I bought a near perfect splashpan 15 years ago and finally put it on plus good radiator support inner skirts that also were non-existant.
Front of rockers and inside corners of front floor had to have all new metal welded in. Salt and windshield leakeage were culprits here.
The trunk area has been most challenging. The wheelwells have a 1 1/2 split along the seam from rust. Most all is welded,but very difficult from the top towards the inside. By the way I am using a borrowed Century model wire feed welder. This is not a MIG(metal inert gas) because it is not gas set-up,just flux core wire. Flux core welding produces alot of smoke and splatter that gas does not.
The rear body supports in the back of trunk were gone also. All new now,but you have to cut out more than you think to find good metal to fabricate to.
This is the only 2dr ht I have and I've had it since 1991. It's being worth the extra effort so far. I've also installed a six way seat option and have a Wonderbar radio for it. That will be the winter project . I'm not doing much in the garage when zero weather comes.
All for now.........Lee

